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Vibro Technologies

Condition Monitoring

e-MCM

The e-MCM is a sensorless condition monitoring system that analyzes motor electrical signals for advanced fault detection, delivering actionable diagnostics for motor-driven equipment.

e-MCM
  • e-MCM
  • e-MCM
  • e-MCM
  • e-MCM

Product overview

The e-MCM is a sensorless condition monitoring system that analyzes motor electrical signals for advanced fault detection, delivering actionable diagnostics for motor-driven equipment.

Key features

  • Sensorless condition monitoring

    Continuously monitors equipment through motor voltage and current signals, without installing sensors directly on the machine.

  • AI-driven digital twin

    Learns the machine's normal behaviour across different speeds and loads to detect abnormal operating conditions accurately.

  • Intelligent fault diagnosis

    Automatically identifies mechanical, electrical and process-related faults and provides recommended corrective actions.

  • Pump performance monitoring

    Estimates flow and pressure, tracks the pump's duty point and detects deviations from its Best Efficiency Point (BEP).

  • Energy efficiency and cost analysis

    Identifies inefficient operation, calculates potential energy savings and recommends appropriate motor sizing and efficiency classes.

Key benefits

  • Detects developing faults early

    Identifies potential mechanical, electrical and process-related problems before they escalate into failures.

  • Reduces unplanned downtime

    Enables maintenance teams to address problems before equipment breakdown disrupts operations.

  • Lowers monitoring and installation costs

    Uses existing motor voltage and current signals without requiring sensors to be mounted on the machine.

  • Improves maintenance planning

    Provides clear fault diagnoses, severity levels, estimated time to failure and recommended corrective actions.

  • Reduces energy and operating costs

    Identifies inefficient motor and pump operation, helping facilities optimise energy use and asset performance.

Applications

  • Electric motors
  • Centrifugal and positive-displacement pumps
  • Cooling-system equipment
  • Hard-to-reach or inaccessible motor-driven assets
  • Critical equipment requiring continuous online monitoring

Industries served

  • Water and wastewater treatment
  • Oil and gas
  • Energy and power generation
  • Automotive manufacturing
  • Iron and steel
  • Food and beverage
  • Pharmaceutical manufacturing
  • Logistics and transportation
  • General manufacturing and process plants

Downloads

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